Product Description
PCM (Patternless Casting Manufacturing) is a new technology applying rapid prototyping technology to traditional resin CZPT process. First, the sand mold model is obtained from the CAD model of the part, and the CZPT file of the sand mold model is layered to obtain the cross-section images and then the control information is generated by the layer details. During printing, after the raw sand properly mixed with the activator, the print head will jet binder to the sand precisely according to the cross-section images. The binder then reacts with the activator and cementation will occur immediately to make the sand stacked. The curing should be done layer by layer. After curing all layers, the sand mold is appropriately formed. Where there is no binder jetted, the sand remains loose and it is easy to clean up. By removing the uncured sand, a sand mold is ready for post-processing before casting.
Sand 3D printer
The 4th Generation Sand 3D Printer by CZPT is with the highest printing speed in the industry so far. It can accommodate different printing sand types and different binder types for printing, such as silica sand, nice foundry sand, ceramic sand, furan resin, inorganic binder etc. Besides, it can fulfill customers’ demands on different casting materials and different casting process by simply choosing the appropriate parameters.
The maximum build size of PCM2200 is 2200X1000X800mm, which can provide rapid prototyping for big size intricate casting parts for various industries such as military, aerospace and vessel etc. It can save the trouble of a physical pattern to create a mold and also avoid the high expense of creating a mold for casting. The printed sand molds can accommodate a variety of casting materials such as aluminum, iron and steel etc.
Maximum Build Size: 2200X1000X800mm
Modelling Efficiency: 165L/h
Printing Speed: 24 Sec./Layer
Layer Thickness: 0.2-0.5mm
The maximum build size of PCM1800 is 1800X1000X700mm, which can provide rapid prototyping for sophisticated casting parts in no matter large, medium or small size. The unique feature-Printing on Specific Area of the Platform, that is to print on specific area of the platform instead of full area by adjusting the movement distance of the Sand Paving System on X & Y axis. It can avoid waste of the consumables and can make full use of the machine for different products.
Maximum Build Size: 1800X1000X700mm
Modelling Efficiency: 147L/h
Printing Speed: 22 Sec./Layer
Layer Thickness: 0.2-0.5mm
The maximum build size of PCM1200 is 1200X1000X600mm, which can provide rapid prototyping for complex casting parts in medium or small size for various industries such as automotive, pump and valve, molding etc. Double-job-box configuration is available for customers who request non-stop production with higher output.
Maximum Build Size: 1200X1000X600mm
Modelling Efficiency: 120L/h
Printing Speed: 18 Sec./Layer
Layer Thickness: 0.2-0.5mm
The maximum build size of PCM800 is 800X750X500mm, which can provide rapid prototyping for complex casting parts in medium or small size for a variety of industries. All machine models can accommodate different sand types for printing, for example, silica sand, nice foundry sand, ceramic sand and CB sand etc.
Maximum Build Size: 800X750X500mm
Modelling Efficiency: 49L/h
Printing Speed: 22 Sec./Layer
Layer Thickness: 0.2-0.5mm
Using 3D printing sand casting, you can
1. Significantly reduce manual labor and increase per capita efficiency by 5 to 10 times;
2. Significantly improve the shape quality and stability, and reduce the artificial quality factors;
3. Improve the dimensional accuracy of castings, reduce batch seams, and reduce the intensity of post-
processing work;
4. Untie the limitations of product design process and release the designer’s “free” nature;
5. Industrial integration application subverts the traditional manufacturing model, “Five No” green factory leads
the industry’s intelligent transformation.
Our Advantages:
(1) Competitive price, all products are casted and machined in our factory, shipped directly to customer.
(2) Reliable quality, IATF16946 certified casting manufacturer, we have strict control about quality.
(3) Professional, we focus on production of Auto Parts for more than 10 years.
(4) Fast shipment, we have a efficient management system, several automatic casting lines, and more than 10 machining lines.
(5) Excellent service, our sales team has more than 10 years’ experience in oversea market, we know you better.
(6) Flexible production, we can customize the product according to your drawing.
FAQ
1. Are you a factory or trading company?
We are a IATF16949 certified factory specializing in producing Auto parts. We cast and machine the parts for more than 10 years.
2. Can you customize the parts according to the drawing?
We have professional technical dept., we are able to customize your parts according to the drawings.
3. Can you supply samples?
We can supply the samples, but you need to bear the development and delivery cost.
4. Do you have a min order quantity?
We don’t have a min order quantity, we can send you the parts according to your drawings
5. What is the period of sample production?
It will take 15~25 days to develop new product.
Automotive engine block
Product Type: Single-cylinder, double-cylinder or multi-cylinder blocks
Material: Aluminum alloy (pre-cast cylinder liner), Gray cast iron
Cylinder head
Product Type: Single-cylinder, double-cylinder or multi-cylinder heads
Material: Aluminum alloy, Gray cast iron, Ductile iron (nodular cast iron)
New Energy Motor and Reducer Housing (Shell)
Product Type: Water-cooled motor housing, two-in-1 & three-in-1 motor housing, reducer housing
Material: Aluminum alloy(pre-cast steel sleeve), Gray cast iron, Ductile iron (nodular cast iron)
Clutch transmission housing
Product Type: various types of MT, AMT, AT, DCT, CVT, etc. transmission housing
Material: Aluminum alloy, Gray cast iron, Ductile iron (nodular cast iron)
Body chassis
Product Type: Steering gear, steering knuckle, sub-frame
Material: Aluminum alloy, Gray cast iron, Ductile iron (nodular cast iron)
Impeller pump valve
Product Type: Impeller, pump body, pump valve of single or multi-stage water pump
Material: Aluminum alloy, Gray cast iron, Ductile iron (nodular cast iron), Stainless Steel
Company Brief Information:
ZheJiang Xihu (West Lake) Dis. ZhuoLi Technology Co., Ltd. is a manufacturer with 129 employees; it was established in 2011, located in No. 8, East Kebao Rd., Shishan Industrial Zone A, Xihu (West Lake) Dis. District, HangZhou City, ZheJiang , China. The company occupies an area of 7,044 square meters. ZheJiang Xihu (West Lake) Dis. ZhuoLi Technology Co., Ltd. has its own brand in domestic of China. They have passed ISO9001:2015 & ISO14001:2015 certification in 2019, and obtained CE certificate. ZheJiang Xihu (West Lake) Dis. ZhuoLi Technology Co., Ltd. has its own R&D department, and obtained a lot of patent certificates.
ZheJiang Xihu (West Lake) Dis. CZPT Technology Co., Ltd. is 1 of China’s earliest companies engaging in researching 3D printing technology and commercialize the technology. The company successfully developed the advanced technology based on the 3D sand printing and applies the technology into China’s foundry industry. Currently it is also 3D printing leading enterprise in industrialization.
Currently, ZheJiang FengHua ZhuoLi (FHZL) Technology Co., Ltd. has grown into a comprehensive high-tech company that could offer complete R&D & manufacturing, sales of 3D sand printing equipment, 3D printing complex metal parts, 3D printing combined with gravity and low pressure casting of traditional metal mold, CNC precision machining, customization of rapid manufacturing for 3D sand mold (core) printing, application of 3D data processing and 3D digital integrated technology, various 3D printing consumables, etc.
Among of them, the cold core (box) manufacturing technology for 3D printing of micro-droplet jet sand mold was first developed in China, acquired multiple patent certification, this unique technology is superior and compatible with the conventional process. It would greatly changes the conventional production cycle and manufacturing technology in foundry industry.
Meanwhile CZPT has more than 10 years of rapid casting & processing experience, over 1000 different types of product development cases per year, provided rapid manufacturing services to nearly 400 large enterprises both domestic and abroad, at present, CZPT has the comprehensive capabilities of independent research and manufacture of 3D printing equipment, sand casting, metal mold gravity and low pressure casting, precision machining, etc. which were widely used in automotive, pump, valve, engineering machinery, mining machinery, construction machinery, military industry, vessel, aviation, aerospace, new energy, rail transit, casting mold and many other industries.
FAQ
1.What is the differences with CZPT and our competitor?
FHZL is not only mold manufacturer but also a high-tech enterprise that offered material research,product design, mold technology,process technology service.A provider of aluminum and other metal alloy casting solution.
2.Why CZPT can be the leading SAND Casting mold manufacturer ?
1). Fast Delivery time : 10-30 days according the mold structure,processing difficulty etc.
2) Strictly Quality Control: Inspection by CMM,3D handy scanner ,Waterway Tester,Flaw Detector, Metallographic Microscope,Spectrum Analyzer ,X-RAY flaw detector,Image Measurement Instrument,Hardness Tester,Universal Tester
3) Outstanding R&D ability: Senior professional technicians
4) Service: Provide product design — Product performance analysis for our client– Propose risk item– Design the most suitable mold structure for clients according to customer’s on-site process level and habits–Help our clients improve their casting indexes — Help client improve their process–Traceable quality record,for all of our accessories we have strict supervision process from purchasing to delivery,make sure all mold meet customer’s requirement.
5) Reasonable Price
3.What is Technical Strength of CZPT company ?
1).We are not only Sand mold maker, but also solution provider of aluminum, etc. metal-alloy casting issues.
2)We have ability to do casting simulation which can support us to confirm the qualitative scheme.
3)We possess own trial-manufacture shop which is used for verifying the reasonability of mold design and output the casting parameter for customer’s reference.
4.What is the advantages of our mold manufacturing ?
1).Excellent Pre-sales service : product design / Offering mold parameter , process etc for reference.
2).Strong R&D technical ability ,with scientific research project , data as support while others manufacture by experience.
3).Reverse calculation of deformation,made data quantification,
5. Production Technology:
Over 10 years’ experience in foundry and machining of automotive parts
Over 1000 different types of product development experience per year
Casting ability of aluminum alloy, cast iron, cast steel, stainless steel and other materials
Various of casting technology abilities of sand mold gravity casting, metal mold gravity and low pressure casting, etc.
6. Quality Control:
Testing ability of sand mold size and key parameters, semifinished product material and size, finished product size and air tightness
Strict incoming inspection, sample inspection, process inspection and outcoming inspection standards
7. Project Management:
Project responsibility system- project engineer is responsible for the quality and delivery in the whole process, from early stage technical communication, production process follow-up to after-sales service.
Overall on-line monitoring records from production to inspection, real-time feedback processing
8. Materials: Aluminum alloy, cast iron, cast steel and stainless steel, etc.
Industries: Automotive, pump, valve, engineering machinery, mining machinery, construction machinery, military industry, vessel, aviation, aerospace, new energy, robot, rail transit, casting mold and many other industries.
Modes of production: Sand mold casting, metal mold gravity and low pressure casting, precision machining, etc.
9. ISO9001, ISO14001, IATF16949, CE certificates, etc.
| Type: | Clay Dry Sand |
|---|---|
| Sand Core Type: | Clay Sand Core |
| Application: | Auto Parts |
| Machining: | CNC Machining |
| Material: | Aluminium & Aluminum Alloy |
| Surface Treatment: | Sand Blast |
| Customization: |
Available
| Customized Request |
|---|
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
Function
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
Purpose
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
Application
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
Material
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
Manufacturing
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.
editor by CX 2023-05-19